What is Metal filter disc?

Metal filter disc

Metal Filter disc has a similar production process: stamping is an essential and important procedure for making mesh filter disc. The finished filter disc is usually used as an important part of separation or screening. Due to the controllability of material, shape and filtration accuracy, these products are widely used in fluid filtration.

For example: plastic industry, sewage treatment, petrochemical industry, pharmaceutical food, marine machinery, vehicles and so on. Mesh filter disc is used in air conditioner, lampblack machine, washing machine, coffee machine, fuel tank, filter, blower, air purifiers, faucet, vacuum cleaner, centrifugal machine, compressor, SMT machine and so on.

As a manufacturer and supplier of Metal filter disc, DEZE can provide customers with customized services to meet the needs of different equipment. Whether it is industrial equipment or food chemical equipment, etc., we can open molds and make finished products according to customers’ drawings.

Deze can provide different kinds of filter disc

Classification filter disc By material:

Classification filter disc By technology

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Different edge processing method filter disc

Different layers and Craft

Different shapes of filter disc

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Black wire cloth filter disc

Whats black wire cloth filter disc?

Black wire cloth filter disc

Black wire cloth filter disc

The black wire mesh disc is made of a wire mesh woven with low-carbon steel wire mesh. Therefore, its surface is black. In order to prevent corrosion, a layer of anti-rust oil is usually applied.

The specification of black wire cloth filter disc:  

Here have three type of woven way of black wire cloth, so the black wire mesh filter disc have the following type:

Black mesh filter disc

Main use of black wire cloth filter disc: 

Black wire mesh disc is widely used in plastic industry, rubber industry, industrial filtration, petrochemical filtration, and food industry filtration. For example: pelletizers and extruders in the plastic and rubber industry.

Advantages of DEZE black wire cloth filter disc? 

  • Cost-effective.
  • The surface is smooth, without sharp edges, burrs or sharp corners.
  • Highly durable and strong structure.
  • Essentially, it has certain anti-wear and anti-corrosion capabilities.
  • The filtering accuracy is accurate. Easy to install
  • Provide different sizes, variants and specifications.

Iron metal filter disc

The main purpose of Black mesh filter disc is to filter out contaminants and improve mixing and product purity, and to reduce maintenance and repair costs. DEZE products have the above advantages.

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Stainless steel mesh filter disc  

Whats Stainless steel mesh filter disc? 

Stainless steel filter mesh disc is a filter element made of stainless steel wire mesh or Perforated mesh, stretched mesh as raw material. The main materials are stainless steel SS 304, SS304L, SS316, SS316L, other stainless steel materials such as 310, 430, 321, etc. can be customized according to customer needs.

The specification of Stainless steel mesh filter disc:  

Stainless steel mesh filter disc

Main use of Stainless steel mesh filter disc 

Stainless steel filter disc has good resistance to high temperature and acid and alkali. In addition, its safe and non-toxic characteristics make it widely used in the process of distillation, absorption, evaporation, filtration and other industries in the food and beverage, medicine, metallurgy, machinery, shipbuilding, chemical, petroleum, and oil refining industries.

Advantages of DEZE Stainless steel mesh filter disc? 

  • High corrosion resistance, because of its chemical resistance and electrochemical corrosion resistance, it can be used in harsh environments.
  • Fire and heat resistance, can resist scaling and maintain strength at high temperatures.
  • Resistant to low temperature and even ultra-low temperature.
  • Durable, can withstand the wear and tear of daily activities.
  • High cost performance, compared to titanium alloy and other metal filter discs, stainless steel mesh filter discs are cheaper and superior in performance.
stainless steel metal mesh filter disc

Stainless steel metal filter disc

The stainless steel mesh filter disc can work safely for a long time under the temperature of -270℃-400℃. That is, there is no corrosion and exudation, and no odor or turbidity. Therefore, no matter it is high temperature or low temperature, no harmful substances will be precipitated, so the material performance is quite stable.

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Copper mesh filter disc   

Whats Copper mesh filter disc? 

Copper mesh filter disc is a filter disc made of copper woven mesh through stamping, forming, welding, edging and other processes.

The specification of Copper mesh filter disc:  

Copper mesh filter disc 

Main use of Copper mesh filter disc:   

Screen all kinds of particles, powder, porcelain clay, liquid, gas, etc., and can be used for printing on glass and porcelain, musical instruments, battery caps, decorative pieces, radiator cores and tanks, Plumbing accessories.

Advantages of DEZE Copper mesh filter disc? 

  • Strong wear resistance
  • High temperature and corrosion resistance.
  • The surface is flat, and the edges are smooth without burrs.
  • Easy to install and clean.
  • The filtering accuracy is accurate.
  • Specifications can be customized.

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Titanium mesh filter disc   

Whats Titanium mesh filter disc?  

Titanium mesh filter disc is a filter disc made of titanium mesh through punching. It can be made into one-layer or multi-layer structure according to requirements.

The specification of Titanium mesh filter disc:  

Titanium mesh filter disc

Main use of Titanium mesh filter disc:   

Material: TA1, TA2, GR2, GR3, R50250, Titanium alloy etc.

Black pure titanium wire Ti ≥ 99.6% (Applies to ships, water filtration and other industries)

Bright pure titanium wire (For production of electrodes, battery collector net, fine chemical filtration)

Medical titanium wire (Applies to make medical apparatus and instruments)

Advantages of DEZE Titanium mesh filter disc?   

  • High strength: its tensile strength is 686-1176MPa
  • Light weight: density is only about 60% of steel
  • High hardness: the hardness HRC of titanium alloy (annealed) is 32-38.
  • Low modulus of elasticity: about half of steel and stainless steel materials
  • Excellent high and low temperature performance: At high temperatures, titanium alloys can still maintain good mechanical properties and have good toughness.
  • Titanium has strong corrosion resistance: in the air below 550°C, a thin and dense titanium oxide film will quickly form on the surface of titanium. Therefore, in the atmosphere, seawater, nitric acid, sulfuric acid and other oxidizing media and strong alkalis, its corrosion resistance Better than most stainless steels.

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Aluminum mesh filter disc  

Whats Aluminum mesh filter disc?  

Made from aluminum woven mesh or expanded mesh, Filter elements produced by pressing and other processes.

The specification of Aluminum mesh filter disc:  

Aluminum mesh filter disc

Main use of Aluminum mesh filter disc:   

Filter discs of this material are usually used in more high-end products. For example, ships, aerospace, etc.

Advantages of DEZE Aluminum mesh filter disc?   

  • Light weight
  • Alkali resistance
  • preservative
  • Anti-rust
  • durable

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Woven mesh filter disc    

Whats Woven mesh filter disc? 

Woven mesh metal filter disc

Woven mesh filter disc is a kind of filter elements like disc. And the material made from woven wire mesh.

Material: Iron, stainless steel 304, stainless steel 316, copper, titanium, and others can custom-made according to the use environment.

The specification of Woven mesh filter disc:

SS woven mesh filter disc

SS woven mesh filter disc

Woven mesh filter disc specification mostly based on the material woven types and the disc diameter. The disc diameter we can offer 5mm-3600mm. The following is a part of woven mesh types can make custom-made filter disc elements:

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Perforated mesh filter disc

Whats is Perforated mesh filter disc?

Perforated mesh filter disc

Perforated mesh metal filter disc

Perforated mesh filter disc is a filter element completed by stamping. Due to equipment reasons, most of the openings are larger than the woven mesh filter disc. Therefore, it is usually used for relatively coarse filtration. 

Since this type discs are not easy to change shapes,they are widely used in petroleum, chemical, oil cooler, food and pharmacy, etc. DEZE can customize Perforated mesh filter discs with different openings and disc diameters for you.

The specification of Perforated mesh filter disc:  

Perforated mesh filter disc

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Expanded mesh filter disc 

Whats Expanded mesh filter disc? 

This is a disc filter elements fabricated with expanded metal mesh. It is normally used as the support layer or coarse filtration layer for filters assembly.

The specification of Expanded mesh filter disc:  

Expanded mesh filter disc

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Etching Metal filter disc  

Whats Etching metal filter disc?  

Etching mesh filter disc

Etching Metal filter disc

Metal etching mesh, which creates chemically micronic flow channels on the surface of metal panel, to enable precision rate ranging from 30μm to 100μm absolutely.

This etched plates can be used as fiber filter, textile filter and other filters in food and beverage industrial such as a coffee filter to ensure its mellow smooth taste. In addition, the small hole also makes the plate prevent unwanted things out, such as insects, even dust.

The specification of Etching mesh filter disc:

Etching Metal filter disc

Applications of Etching mesh filter disc:

  • Petroleum, chemical, food, pharmaceutical precision filter, filter plate, filter canister, filters, speaker grille.
  • Electronics & Semiconductor industry with metal plate, plate leakage, lead, lead frame, metal substrate, Lead frames, SMT stencils, EMI/RFI Shielding cans, Shim, washer, spacer, Bus bars, Flexible circuits, Heat sinks, Apertures.
  • Precision optical and mechanical parts, components, plane spring.
  • Friction slices and other parts of concave and convex surface.
  • Metal plate and the design of complex metal accessories and elegant handicraft.

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Sintered mesh filter disc

Whats Sintered mesh metal filter disc? 

Sintered mesh metal filter disc

Sintered mesh metal filter disc

Sintered is a metal treatment process,and sintered metal filter disc is made from sintered mesh. And the process is stamping process according to the diameter of the filter disc.

The specification of Sintered mesh filter disc:

Main use of Sintered mesh filter disc:   

  1. High polymer industry
  2. Petrochemical industry
  3. Pharmaceuticals and foodstuffs
  4. Machinery and ship
  5. Flow controlling for gas industry
  6. Air purification,bactericidal filtration for water treatment

Advantages of DEZE Sintered mesh filter disc

With high strength, good rigidity, uniform precision and stability.

It can be cleaning, used repeatedly and long life.

It can using in the environment of -200 ℃ to 600 ℃, also it can working as filtration elements under the acid and alkali environment.

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Cutting edge metal filter disc

Cutting edge metal filter disc

Cutting edge metal filter disc

This kind of metal filter disc is the most basic structure of the metal filter disc. It can be completed by stamping equipment.

The advantage is that the production speed is fast and the price is cheap, but because the edge has not been processed, the wire may fall off during use. Therefore, this kind of metal filter discs is often used for primary filtration or as a preparation procedure for the next step.

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Wrapping edge metal filter disc

Wrapping edge metal filter disc

Wrapping edge can effectively prevent the edge wire from falling off. Therefore, this disc structure is more stable. And usually it can be rinsed and used repeatedly.

Through wrapping edge, metal filter disc, one layer to multi-layer structure can be realized.

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Welded point metal filter disc

Welded point mesh filter disc

Welded point is usually to realize the multi-layer structure of metal filter disc. This processing method is more convenient and quicker than the processing of Wrapping edge. But there is also the risk of edge wire falling off.

But by adopting the Welded point connection method, the multi-layer structure of the metal filter disc can achieve the perfect combination of filtration accuracy and strength.

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Single layer filter disc

Single layer metal filter disc

Single layer metal filter disc

Single layer filter disc is a layer of filter disc. Woven mesh, Perforated mesh, Expanded mesh, Etching mesh can all be processed in this mode.

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Multi-layer filter disc

Multi-layer metal filter disc

Multi-layer filter disc

Multi-layer filter disc is usually realized by welding point, Wrapping edge, Sintered described above. The purpose is to change the structure of the single layer so that the filter layer and the support layer work together. The product is more stable and durable.

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What t the biggest diameter of filter disc you can supply? 

The largest diameter we are currently making can reach 3600mm. If you have other needs, we can open a mold specifically for your requirements.

How long time your can delivery the disc? 

Usually our production time is 7-15 days, and the transportation time should be adjusted according to the transportation method. For example, express delivery takes 3-7 working days, air transportation takes 7-20 working days, and ocean freight usually takes 30-45 days.

If it is a new product and there is no mold, first we have to open a new mold to make the product, and it needs to be adjusted for a period of time, so the preparation period needs to be increased by about 10 days. In addition, the specific production time will also be adjusted according to the number of orders placed.

The packing you can offer?

Metal filter disc packing

filter disc packing

Regarding packaging, we will use different packaging methods to meet the requirements of different products and transportation methods.

Specific express, air transportation generally uses plastic bags + cartons/wooden boxes. Shipping generally uses moisture-proof bags + cartons + wooden boxes.

In addition, other packaging methods can be adjusted according to customer needs.

The payment item buy from DEZE?  

We can use T/T, Paypal, and other methods to collect payments.

Main use of mesh filter disc: 

Industrial uses for filter disc include filtration, sorting, separation, and sieving of powders, chemicals, abrasives, wood, paper, fertilizer, animal feed, and other materials and particles.

The advantages of DEZE filter disc? 

  1. The surface is flat, and the edge does not fall off.
  2. Filter accuracy standard
  3. Wear-resistant and anti-corrosion
  4. Long service life
  5. Some products can be rinsed and used repeatedly
  6. High cost performance
  7. It can replace most brand products with superior product performance.

Application of mesh filter disc? 

Main application of  filter disc for distillation, absorption, evaporation and filtration in petroleum, refining, chemical industry, light industry, medicine, metallurgy, machinery, ship, automobile tractor and other industries.Eliminating fog droplets and liquid droplets entrapped in steam or gas, and as air filter in automobile.           

We can supply kinds of filter disc, including single layer, double layer, three layer, four layer, five layer, or as custom required.  

More details welcome contact us.